Advertisement
To print: Select File and then Print from your browser's menu
-------------------------------------------------------------- This story was printed from ZDNet Australia. --------------------------------------------------------------
Photos: Cracking open the iPhone

By Staff, TechRepublic
July 09, 2007
URL: http://www.zdnet.com.au/insight/hardware/soa/Photos-Cracking-open-the-iPhone/0,139023759,339279684,00.htm


A step-by-step summary of one brave soul's project to take apart the iPhone and put it back together in working order.

Photos: Cracking open the iPhone

The iPhone blends a revolutionary touch-screen interface, media player, and smartphone into a slick package.

After waiting in line, spending US$600 (AU$699), signing a two-year AT&T contract and activating the iPhone, ZDNet Australia sister site TechRepublic decided that the next sensible action was to take the thing apart. Take a look at the hardware inside the 8GB iPhone and see whether they managed to get it back together in working condition.

What follows is a step-by-step summary of their experience disassembling the iPhone.

Photos: Cracking open the iPhone

It took an entire weekend, but AT&T finally activated our iPhone on Monday morning.

According to Apple's iPhone technical specifications page, the iPhone measures 4.5 inches high, 2.4 inches wide and 0.46 inches deep. It weighs 4.8 ounces (136 grams).

The iPhone has a 3.5-inch (diagonal) widescreen multi-touch display that offers a resolution of 480x320 pixels at 160dpi.

Photos: Cracking open the iPhone

Unlike most other mobile phones, the iPhone's case can't be opened in order to replace the battery or access the SIM card. The SIM card is held by a small holder in the top of the iPhone.

To remove the SIM card, insert a paper clip or other thin, round tool into the small hole on top of the iPhone. Then push it in to pop out the SIM card holder and card.

Photos: Cracking open the iPhone

Wait a minute. The iPhone doesn't support 3G. Why does our iPhone have a 3G SIM card? Is this a sign of things to come?

Photos: Cracking open the iPhone

Like Apple's various iPods, the iPhone isn't designed for quick, easy disassembly. I'm sure the process would go more smoothly with specialised tools, but I expect it would still be a delicate, time-consuming job.

After examining the iPhone for several minutes, I selected the black, plastic antenna cover as the appropriate starting point.

Using a very thin knife blade, I gently pried off the iPhone's black antenna cover. I started with the area just above the dock connector and worked my way around the cover.

Photos: Cracking open the iPhone

Not wanting to break the fragile plastic, I moved very slowly. After about 20 minutes, I was able to completely remove the cover.

Photos: Cracking open the iPhone

I thought removing the plastic antenna cover was difficult. It was child's play compared to removing the iPhone's back case panel.

To remove the panel, I held the knife blade vertically and inserted it lengthwise between the back panel's edge and the front panel. Very gently, and for about 30 minutes, I worked on the back panel. Finally, I was able to separate one side of the back panel from the front panel. I then continued working the knife around the panel until both sides were loose.

Note: This photo shows me using the knife to merely hold the back panel away from the front panel. I did not use the knife in this manner to pry open the panel as it might have damaged the iPhone's internal components.

Photos: Cracking open the iPhone

With the back panel removed, we get our first real look inside the iPhone. The large white block is the iPhone's lithium-ion battery. Directly above that lies the main PCBs, the SIM card slot and camera. At this point, the back cover is still connected to the chassis via the ribbon for the sleep/wake button, volume buttons, vibrate switch and headset jack. To completely remove the back case panel, gently separate the ribbon cable for the main PCB connector.

Photos: Cracking open the iPhone

The iPhone's sleep/wake button, volume buttons, vibrate switch and headset jack are all attached to the case's back panel. The panel also contains a small window for the camera and a grounding plate.

The large silver circle is the underside of the panel's Apple logo. The small black circle in the top right-hand corner of the back panel is the camera window.

The sleep/wake button, SIM card slot, headset jack, volume buttons and vibrate switch are all connected to the main printed circuit boards with the single ribbon cable.

Photos: Cracking open the iPhone

After completely removing the back case panel, I removed the iPhone's 2-megapixel camera from the main PCBs. By gently prying up on the connector with the same thin knife blade I used to remove the antenna cover and back case panel, the camera came free.

Photos: Cracking open the iPhone

After removing the several small screws that secure it in place and disconnecting the two antenna wires, I gently removed the battery and main PCBs as one unit. The iPhone's battery is soldered to the main PCBs. Since I wanted the unit to work when I put it back together, I decided against removing the solder.

If you need to replace the battery on an out-of-warranty phone, be prepared to send the unit back to Apple and pay US$85.95 (AU$100.20). According to Apple's Web site, the process takes three business days and you will lose all data on the phone.

Because of the time involved in actually replacing these batteries, I wouldn't be surprised if Apple just sent each customer a refurbished phone instead of replacing the battery.

Photos: Cracking open the iPhone

Flipping the iPhone's main PCBs over, you can see the SIM card connector, the thin ribbon cable connector for the screen, and connectors for the camera and other components.

You must be very gentle when lifting the clamp on the screen's ribbon cable. The plastic piece is fragile and easily broken.

Photos: Cracking open the iPhone

The iPhone has two PCBs sandwiched together. As I wanted to reassemble the phone in working order, I decided against separating them. According to various Internet reports, the iPhone uses an ARM1176JZF-based processor manufactured by Samsung (S3C6400) that operates at 667MHz. According to the ARM website, the ARM1176JZ(F)-S chip uses ARM TrustZone technology to improve security, ARM Jazelle technology for embedded Java execution, and ARM Intelligent Energy Manager technology to reduce processor power consumption.

Photos: Cracking open the iPhone

A metal shield covers almost all of this PCB. The small, round silver connectors are for the two antenna wires.

Photos: Cracking open the iPhone

With the battery and PCB assembly removed, we can see the underside of the iPhone's chassis. As we wanted to reassemble this iPhone in working order, I stopped my disassembly at this point.

The iPhone's lithium-ion battery is secured to the chassis with a strip of adhesive.

Photos: Cracking open the iPhone

The iPhone chassis has six internal connectors that attach to the main PCBs -- two antenna cables, one ribbon for the screen and three other ribbon data cables.

Photos: Cracking open the iPhone

The iPhone's internal antennas are located beneath the black plastic antenna cover we removed at the beginning of the disassembly process. The system battery is located under the black plastic cap to which the antenna is glued. I decided against removing the antenna to avoid breaking the delicate ribbon.

Photos: Cracking open the iPhone

A view of the left side of the iPhone chassis.

Photos: Cracking open the iPhone

The Apple iPhone use 16 Phillips screws to secure the internal components. They vary in diameter and length, but all are extremely small.

Photos: Cracking open the iPhone

After three hours of poking, prodding, and even a little praying, I managed to disassemble the Apple iPhone. Although I really love cracking open interesting gadgets, this was not one of my favourite projects. The iPhone's case is so difficult to open and the components are so delicate that the process is more tiring than fun. Perhaps I should use a hammer next time?


Copyright © 2009 CBS Interactive, a CBS Company. All Rights Reserved.
ZDNET is a registered service mark of CBS Interactive. ZDNET Logo is a service mark of CBS Interactive.